BOWE SYSTEC will unveil its new One4All card mailing system to the public at TRUSTECH in Paris. The concept of covering all common applications with a single machine offers users a number of advantages over the competition, including process quality enhancements, reduced operating effort and an overall increase in flexibility and efficiency thanks to the system.
Held during the run-up to Christmas, the TRUSTECH in Paris is a highlight in the trade show calendar each year. While the temperatures of the outdoor area of the Expo Porte de Versailles are chilly, the buzz inside the trade show runs hot, with around 8,000 visitors expected between December 2 – 4, 2025.
THE ONE4ALL UNVEILED TO TRADE AUDIENCES
Like every year, the BOWE SYSTEC booth will once again form an integral part of the vibrant trade show. BOWE will present its flagship project in card logistics to the public for the very first time at TRUSTECH 2025! The new One4All card mailing system has been designed to process all common card mailing applications fully automatically in a single system. Many new (partly patent-pending) technology features represent an array of advantages for users, including input-independent production, more efficient, continuous processing and flexible card attaching with the possibility of job consolidation – all this with high-precision fold quality and significantly reduced operating effort.
INPUT-INDEPENDENT PRODUCTION
The One4All shows astonishing flexibility when it comes to paper feeding. It makes no difference to the machine whether the input is via a printer connected on-line or a sheet feeder with pre-printed paper. It is even possible to switch between both infeed options via "plug and play"!
BUFFER ZONE FOR CONTINUOUS PROCESSING
The newly developed buffer ensures continuous, seamless processing, even with frequent job changeovers. The buffer holds up to 20 sheets to ensure load balancing between any kind of printer and the card mailing system itself. This allows for an optimal utilization of the system while guaranteeing maximum output. The carrier paper is drawn off from above. This prevents double draw-offs and the carrier documents can be fed in the optimal orientation for further processing.
INNOVATIVE FOLDING CONCEPT
The One4All's innovative folding process ensures a further technological advantage. The folding unit, which is also patent pending, does not pull in the entire document. Instead, it feeds in only the section intended for the folding edges and initially pre-folds the paper, which is still "card-free" at that stage of processing. Single, wrap or z-fold are possible. Only then are the cards attached by a spider robot. This allows for a perfect fold and non-stop production. Up to six cards with an unfolded carrier or up to four cards with a (pre)folded carrier can be attached to the document at any desired position while being gentle on machine and material. With maximum speeds of up to 6,000 cards per hour, the One4All delivers high-precision results.
SUPER FAST JOB AND FOLD CONVERSION
This is all possible thanks to the One4All's rapid ability to comprehend the job at hand. By reading in the first card, it registers all the processing parameters and sets itself up automatically in no time at all. The more different jobs need to be run, the more this speeds up the process compared to the competition.
If operating personnel are required, they are guided through the process by the system.
ONE4ALL – RELIABLE, SMOOTH AND ABOVE ALL, EFFICIENT
"Despite high production volumes, many of our customers have so far preferred to invest in smaller systems – on the grounds that the high set-up times mean that they prefer to work with several machines," says Joachim Koschier, Managing Director of the BOWE GROUP. "The One4All demonstrates that even with frequent changeovers, production can be carried out reliably, smoothly and efficiently. We had visitors from many different countries at our Headquarters and after assessing what the One4All is capable of, they have all given us the same feedback: They want this machine!”
The new BOWE SYSTEC One4All card mailing system celebrates its world premiere at this year's TRUSTECH.
BOWE GROUP
COMPANY PROFILE
BOWE GROUP is one of the world's leading providers of intelligent automation and IoT software solutions along the entire in-house value chain – and beyond. For 80 years, BOWE GROUP solutions have been optimizing work and production processes in a wide variety of industries. Always with the aim of using innovative, custom technologies to provide customers with decisive advantages in their markets.
The BOWE GROUP umbrella encompasses four strong divisions offering pioneering automation solutions that are precisely tailored to the specific needs of their target markets: BOWE SYSTEC with efficient solutions for enveloping, plastic card mailing, and mail sorting. BOWEINTRALOGISTICS with complete intralogistics offerings for e-commerce, multichannel retail, parcel shipping services, and the manufacturing industry. BOWE MOVE with autonomous mobile robots (AMR) and associated software. BOWE IQ with intelligent IoT software solutions for plant control, warehouse management, process optimization, tracking, and the comprehensive management of complex, networked automation scenarios.
Founded in 1945, it is headquartered in Augsburg, Germany. Since 2010, the group has been a wholly owned subsidiary of the broadly diversified and financially strong Possehl Group based in Lübeck, Germany. With almost 1,000 employees, around 20 subsidiaries, and over 50 general representatives worldwide, BOWE GROUP ensures responsive local consulting, sales, and service support for customers around the globe. You can find more information at www.bowe.com and www.possehl.de.